Product Technology

Compact Laminate Thickness Guide: Fire Class, Flatness, Weight and Typical Uses

Compact laminate sheet on a CNC table with the black core visible at the edge

Short answer: Under EN 438-4, any high-pressure laminate 2 mm thick or more counts as compact laminate. The application sets the thickness: according to ICDLI, compact sheets are usually self-supporting above 5 mm, and sheets over 8 mm suit large horizontal surfaces with more widely spaced supports. 12–13 mm is common for toilet cubicle panels, and Gülmar table tops are a single 12 mm sheet. In the G-COM data sheet, 12–25 mm is classed B-s1,d0.

There is no single right compact laminate thickness. Thickness changes more than stiffness: it also shifts the fire classification, the permitted flatness deviation, the support spacing you need and the weight your crew has to lift. Below, we have put the figures from the G-COM compact laminate data sheet into tables by thickness and matched each common application with a sourced recommendation.

What is compact laminate, and where does the thickness range start?

Compact laminate is a self-supporting high-pressure decorative laminate (HPL) with a thickness of 2 mm or more. Interior compact grades are classified in EN 438-4:2016 and exterior grades in EN 438-6:2016; both standards include “2 mm and greater” in their titles. Thin HPL needs a substrate, while compact sheets are used on their own. For the full comparison, see our guide on compact laminate vs. HPL.

What do CGS and CGF mean?

EN 438 grade codes are read letter by letter. The technical bulletin from ICDLI, the committee of European decorative laminate manufacturers, defines them as follows:

  • C = Compact laminate
  • G = General purpose (moderate use)
  • S = Standard grade
  • F = Flame-retardant grade

So CGS is a general-purpose standard compact and CGF a general-purpose flame-retardant compact. Gentaş lists G-COM under “CGS – CGF” with a TS EN 438-4 certificate; the fire table below shows the CGS values from the data sheet.

Does thickness change the fire class?

Yes. Different thicknesses of the same product can earn different EN 13501-1 classes. Here is the classification published in the Gentaş G-COM technical data sheet:

Thickness (t)EN 13501-1 class (G-COM, CGS)Note
3 mm ≤ t < 6 mmD-s1,d0Data sheet
6 mm ≤ t < 8 mmD-s1,d0Data sheet
8 mm ≤ t < 10 mmC-s1,d0Data sheet
10 mm ≤ t < 12 mmNo separate row in the data sheetConfirm with test documents
12 mm ≤ t < 25 mmB-s1,d0Report no. ERA 19 036

The data sheet’s “required value” column shows the EN 438-4 minimum for CGS as D-s2,d0 or better. The ICDLI bulletin gives the same for CGS and “B-s2,d0 or C-s2,d0 or better” for CGF. Under the EN 13501-1 class definitions, a Class B product will not lead to flashover in the reference scenario but will contribute to a fully developed fire, while Classes C and D allow flashover later or earlier in the test. The “s” rating covers smoke (s1–s3) and the “d” rating flaming droplets and particles (d0–d2). For more, read what B-s1,d0 means for laminates.

One caveat: a classification applies to the mounting condition that was tested. If a spec calls for B-s1,d0, check thickness, mounting method and the scope of the test report together.

What flatness and thickness tolerances apply at each thickness?

Thinner sheets flex more, so the standard allows a larger flatness deviation at the thin end. These are the “required value” figures in the G-COM data sheet (EN 438-4 requirements, measured per EN 438-2 parts 5 and 9):

Thickness (t)Thickness toleranceFlatness (max. deviation)
2.0 ≤ t < 3.0 mm± 0.20 mm8 mm per 1 m
3.0 ≤ t < 5.0 mm± 0.3 mm8 mm per 1 m
5.0 ≤ t < 6.0 mm± 0.4 mm8 mm per 1 m
6.0 ≤ t < 8.0 mm± 0.4 mm5 mm per 1 m
8.0 ≤ t < 10.0 mm± 0.5 mm5 mm per 1 m
10.0 ≤ t < 12.0 mm± 0.5 mm3 mm per 1 m
12.0 ≤ t < 16.0 mm± 0.6 mm3 mm per 1 m
16.0 ≤ t < 20.0 mm± 0.7 mm3 mm per 1 m
20.0 ≤ t < 25.0 mm± 0.8 mm3 mm per 1 m
t ≥ 25.0 mmAgreed between buyer and seller3 mm per 1 m

On site, this means support spacing has to follow thickness. The ICDLI processing leaflet notes that the stability of cladding depends on both the substructure and the sheet thickness, and that sheets up to 5 mm need supports at shorter spacings, so a thin sheet over a wide span needs more supports. Compact laminate also changes dimension with humidity and temperature, so leave room for expansion: in the G-COM data sheet’s dimensional stability test at 70 °C (EN 438-2 part 17), sheets 5 mm and thicker changed by 0.18% lengthwise and 0.23% crosswise. The size of the gap depends on the fixing system.

How much does compact laminate weigh per square meter?

The G-COM data sheet reports a density of 1.4 g/cm³ (ISO 1183-1), against a requirement of at least 1.35 g/cm³. That gives a rule of thumb of thickness in mm × 1.4 = kg/m². The figures below are calculated approximations, not weighed values. The sheet column uses 1300 × 3050 mm (3.965 m²), one of the G-COM sheet sizes Gentaş lists.

ThicknessApprox. weight (kg/m²)1300 × 3050 mm sheet (kg, approx.)
6 mm8.433
8 mm11.244
10 mm14.056
12 mm16.867
13 mm18.272
18 mm25.2100
20 mm28.0111
25 mm35.0139

At the minimum density of 1.35 g/cm³, the figures drop by about 3.5%. The ICDLI leaflet also calls for special care in transport and storage because of the weight: when loading and unloading, lift sheets one at a time rather than sliding them against each other. Weight also drives the choice of fasteners for wall cladding.

Which thickness fits which application?

The table below pairs the most common applications with sourced recommendations. Treat them as starting points; the project spec, spans and fixing details make the final call.

ApplicationTypical / recommended thicknessBasis
Interior wall claddingSet by support spacing; usually self-supporting above 5 mmICDLI processing leaflet
Toilet cubicle partition panels12–13 mm is commonUFGS 10 21 13: phenolic panels at least 13 mm (½ in)
Cubicle doors and pilasters18 mm where loads or extra privacy call for itUFGS 10 21 13: doors and pilasters at least 19 mm (¾ in)
Table tops12 mm single sheet at GülmarGülmar practice; ICDLI: over 8 mm suits large horizontal surfaces
Exterior facadesEN 438-6 exterior compact (G-EXT: 6 mm)EN 438-6:2016
  • Wall cladding: support spacing, expected impact and any fire requirement set the thickness together. ICDLI calls for sufficient rear ventilation and room for the sheets to move, and in wet areas the panels should be kept clear of the floor.
  • Toilet cubicles: 12–13 mm is common for partition panels. UFGS 10 21 13, the US unified facilities guide specification, asks for phenolic partition panels of at least 13 mm (½ in) and doors and pilasters of at least 19 mm (¾ in). See our WC cubicle systems page and the cubicle material guide.
  • Table tops: ICDLI notes that sheets over 8 mm suit large horizontal surfaces with more widely spaced supports. At Gülmar, the top is always a single 12 mm sheet; a thicker edge look is built with 12 mm strips underneath (24/36 mm) or a 45° mitered apron (50 mm). See compact table tops.
  • Lab worktops: span, load and chemical exposure set the thickness; see laboratory worktops and our chemical resistance guide.

Is there a real difference between 12 mm and 13 mm compact laminate?

The nominal difference is 1 mm and about 1.4 kg/m². Both fall in the same EN 438-4 tolerance band (12–16 mm, ± 0.6 mm), and both sit in the B-s1,d0 range of the G-COM fire table. 13 mm shows up often in inch-based specs because it is the metric equivalent of ½ in. The practical difference is hardware: hinges, feet and brackets are matched to panel thickness.

Why is the edge black, and does compact laminate need edge banding?

Compact laminate is the same material all the way through: layers of resin-impregnated cellulose with the decorative surface fused to the core. Standard grades have a black core; UFGS 10 21 13 lists “black core” and “color through the core” phenolic as separate options. No edge banding is needed: the edge is milled, chamfered or rounded. ICDLI’s processing leaflet says free-standing edges and corners should always be slightly rounded to avoid injuries, and suggests a silicone-free furniture oil to improve the look of a routed edge. Planning edge profiles and holes up front with CNC cutting to size gives the cleanest result.

Can the same compact laminate go on an exterior facade?

No. EN 438-4 covers interior compact laminate. Facades call for EN 438-6 exterior-grade compact, which is specified for sunlight, rain and frost. Gentaş classifies its exterior product, G-EXT UV+, to this standard. At Gülmar, the G-EXT exterior facade panel is supplied only in 6 mm thickness and a 1300 × 3050 mm sheet size. For facade design, see ventilated facades with G-EXT.

In what order should you decide on thickness?

  1. Environment: interior (EN 438-4) or exterior (EN 438-6)?
  2. Fire requirement: if the spec calls for B-s1,d0, the G-COM data sheet points to 12 mm or more; check the report scope against the mounting method.
  3. Span and supports: how far will the panel span, and what support spacing is planned?
  4. Fixings: ICDLI calls for at least 1.5 mm of material to remain below a blind hole, which limits screw depth in thin sheets.
  5. Weight and handling: factor sheet and panel weight into transport, installation and fastener selection.

How we work at Gülmar

Gülmar Yapı has been based in Bornova, İzmir since 1998 and has been a main dealer for Gentaş laminate products since 2020. We supply G-COM as full sheets or cut it to size in our own CNC shop, with holes, chamfers and edge finishing, and we install toilet cubicles, table tops and wall cladding. Typical CNC lead time is 7–10 days, and we have completed more than 1,200 projects. Send us your drawings or dimensions on WhatsApp and we will confirm the right thickness, stock availability and lead time in the quote.

Sources

Last updated: 2026-11

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Frequently asked questions

Under EN 438-4, compact laminate is high-pressure laminate 2 mm thick or more. The Gentaş G-COM product page lists a 2–20 mm range, while the fire classification in its technical data sheet extends to 25 mm. The application, fire requirement and support spacing decide the right thickness, and we confirm stock thicknesses for each project.

In practice, yes. “Solid phenolic” is the common US name for the same product family: resin-impregnated cellulose layers pressed into a solid sheet with a fused decorative surface. The US guide specification UFGS 10 21 13 describes phenolic core this way. In Europe, the same material is classified as compact laminate under EN 438-4 (interior) or EN 438-6 (exterior).

Partition panels are commonly 12–13 mm. UFGS 10 21 13, the US unified facilities guide specification, asks for phenolic partition panels of at least 13 mm (½ in) and doors and pilasters of at least 19 mm (¾ in). At Gülmar, 18 mm is used where loads or extra privacy call for it. G-COM at 12 mm and above is classed B-s1,d0.

The nominal difference is 1 mm and about 1.4 kg/m². Both fall in the same EN 438-4 tolerance band (± 0.6 mm) and the same G-COM fire class (B-s1,d0). 13 mm is common in inch-based specs as the equivalent of ½ in. The main practical difference is hardware, since hinges, feet and brackets are matched to panel thickness.

With the 1.4 g/cm³ density reported in the G-COM data sheet, weight is roughly thickness in mm × 1.4 kg/m². That is about 16.8 kg/m² at 12 mm, 18.2 kg/m² at 13 mm and 25.2 kg/m² at 18 mm. A 12 mm sheet of 1300 × 3050 mm weighs about 67 kg. These are calculated approximations.

Yes. The Gentaş G-COM data sheet classifies 3–8 mm as D-s1,d0, 8–10 mm as C-s1,d0 and 12–25 mm as B-s1,d0 under EN 13501-1; it has no separate row for 10–12 mm. A classification applies to the mounting condition that was tested, so check the report scope together with thickness and mounting.

It is not recommended. EN 438-4 covers interior compact grades, while facades need EN 438-6 exterior-grade compact, which is specified for sunlight, rain and frost. For facades, Gülmar supplies Gentaş G-EXT in 6 mm thickness and a 1300 × 3050 mm sheet size only.

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